The FLOWSIC100 Flare product family is characterized by an unique flow-optimized sensor design. This innovative design reduces flow noise and signal drift at very high gas velocities to a minimum. Modern signal processing and highly efficient transducers allow a high time resolution of the signal and therefore an accurate measurement, also at very low gas flow. The type EX/EX-RE has a high acoustic power and is suited for measurements in large duct diameters up to 72" or for difficult gas compositions.
The standard configuration of the system consists of 2 sender/receiver units and the MCUP control unit. The MCUP is used for input and output of signals, for calculation of reference values (standardization), molecular weight, mass flow, for acquisition of gas volume as well as user-friendly LCD interface. The FLOWSIC100 EX-RE version is retractable under process conditions.
At a glance
| Highest measurement resolution and short response time |
| Innovative sensor design for very high gas velocities |
| Optimal signal transmission also at atmospheric pressure |
| Field repeatable check procedure of factory zero flow test |
| High power transducers for cross-duct measurement at pipe sizes up to 72 inches |
| Hermetically sealed transducers made of titanium or stainless steel |
| Explosion protection ATEX zone 1, 2, IECEx and CSA |
Your benefits
| Reliable process control by accurate measurement near to zero flow readings |
| High measurement availability also under emergency plant operation conditions with high gas velocities up to 120 m/s |
| Securing optimal meter performance by continuous monitoring of meter function and extended field diagnostic capabilities |
| Representative measuring results also at large pipe sizes |
| Highest availability of measurement also in difficult gas compositions with sound absorbing components (e.g. CO2) |
| Suitable for gases with high contamination rate (liquids, particles etc.) |
| Cost saving by remote installation of control unit in safe area |
| System solution to serve three different flare measurements with a single control unit |
Fields of application
| Emission control as accounting for CO2 taxes |
| Detection of flare gas leakages |
| Controlling of steam injection in flare gas combustion |
| Control of gas wastage |
| Accurate mass balance calculation |
| Technical data | |||
| Measurement principle: | Ultrasonic transit time difference measurement | ||
| Measured values: | Gas velocity Gas temperature Gas volume and mass Mass flow Molecular weight Volumetric flow, a. c. Volumetric flow s. c. |
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| Measuring ranges: | Gas velocity: 0.03 ... 120 m/s | ||
| Comment: | Measuring ranges depend on nominal pipe size and gas composition | ||
| Температура процесса: | High-temperature Zone 1: -70 ... +280 °C High-temperature Zone 2: -70 ... +260 °C Low-temperature: -196 ... +100 °C on request Standard: -70 ... +180 °C |
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| Давление процесса: | -0.5 ... 16 bar (g) | ||
| Nominal pipe size: | 0.1 ... 1.8 m | ||
| Ambient temperature: | FLSE100 sender/receiver units: -40 ... +70 °C FLSE100 sender/receiver units: -50 ... +70 °C option MCUP control unit: -40 ... +60 °C reduced range for MCUP ATEX Zone 1, ATEX Zone 2 115/230 V AC and 19-inch version |
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| Ex-approvals IECEx: | FLSE100 sender/receiver units: Ex d IIC T4 optional: temperature class T6; ex zone 0 for ultrasonic transducers |
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| Ex-approvals ATEX: | FLSE100 sender/receiver units: II 2 G Ex d IIC T4; II 2 G Ex de IIC T4 optional: temperature class T6; ex zone 0 for ultrasonic transducers FLSE100 sender/receiver units: II 3 G Ex nA II T4 MCUP control unit: II 2 G Ex de IIC T6; II 3 G Ex nA II T4 |
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| Ex-approvals USA / Canada: | FLSE100 sender/receiver units: CSA Class I, Division 1 Group B,C,D; Class I, Division 2 Group A,B,C,D; Class I, Zone 1/Zone 2 IIC T4 MCUP control unit: Class I Division 2; Class I Zone 2 |
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| Electrical safety: | CE | ||
| Enclosure rating: | FLSE100 sender/receiver units (ATEX Zone 1): IP 65, IP 67 FLSE100 sender/receiver units (ATEX Zone 2): IP 65 FLSE100 sender/receiver units (CSA Class I): enclosure type 6, IP 65/67, single seal MCUP control unit (19-inch version): IP 20 MCUP control unit (Ex zone 1): IP 66 MCUP control unit (Ex zone 2/Division 2): enclosure type 4, IP 66 MCUP control unit: IP 65 |
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| Analog outputs: | 1 output active: 0/2/4 ... 22 mA, 500 Ω according to NAMUR NE43; additional outputs if using I/O modules |
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| Analog inputs: | 2 inputs: 0 ... 20 mA additional inputs if using I/O modules |
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| Digital outputs: | 5 floating outputs (change-over contacts) additional outputs if using I/O modules |
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| Digital inputs: | 4 potential-free contacts additional inputs if using I/O modules |
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| Interfaces: | Ethernet (option) RS-232 RS-485 (option) USB 1.1 |
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| Bus protocol: | Ethernet TCP/IP (option) Foundation Fieldbus (on request) HART (option) Modbus (option) PROFIBUS DP (option) |
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| Operation: | Via LC-display or software SOPAS ET | ||
| Device version: | Cross-duct version | ||
| System components: | Flange(s) with tube FLSE100 sender/receiver units MCUP control unit |
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| Diagnostics functions: | Automatic check cycle for zero and span point Extended device diagnosis via SOPAS ET software |
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The FLOWSIC100 Flare product family is characterized by an unique flow-optimized sensor design. This innovative design reduces flow noise and signal drift at very high gas velocities to a minimum. Modern signal processing and highly efficient transducers allow a high time resolution of the signal and therefore an accurate measurement, also at very low gas flow.
The ultrasonic transducers of the FLOWSIC100 EX-PR are mounted on a measuring probe. Therefore, the sender/receiver unit can be installed with a single flange from one side. The standard configuration of the system consists of the measuring probe and the MCUP control unit. The MCUP is used for input and output of signals, for calculation of reference values (standardization), molecular weight, mass flow, for acquisition of gas volume as well as user-friendly LCD interface. The FLOWSIC100 EX-PR is retractable under process conditions.
At a glance
| Highest measurement resolution and short response time |
| Innovative sensor design for very high gas velocities |
| Optimal signal transmission also at atmospheric pressure |
| Field repeatable check procedure of factory zero flow test |
| Both ultrasonic sensors on a single probe - single-nozzle-installation |
| Hermetically sealed transducers made of titanium or stainless steel |
| Explosion protection ATEX zone 1, 2, IECEx and CSA |
Your benefits
| Reliable process control by accurate measurement near to zero flow readings |
| High measurement availability also under emergency plant operation conditions with high gas velocities up to 90 m/s |
| Securing optimal meter performance by continuous monitoring of meter function and extended field diagnostic capabilities. |
| Minimized installation effort by single-nozzle-installation |
| Cost saving by remote installation of control unit in safe area |
| System solution to serve three different flare measurements with a single control unit |
Fields of application
| Emission control as accounting for CO2 taxes |
| Detection of flare gas leakages |
| Controlling of steam injection in flare gas combustion |
| Control of gas wastage |
| Accurate mass balance calculation |
| Technical data | |||
| Measurement principle: | Ultrasonic transit time difference measurement | ||
| Measured values: | Gas velocity Gas temperature Gas volume and mass Mass flow Molecular weight Volumetric flow, a. c. Volumetric flow s. c. |
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| Measuring ranges: | Gas velocity: 0.03 ... 90 m/s | ||
| Comment: | Measuring ranges depend on gas composition | ||
| Температура процесса: | High-temperature Zone 1: -70 ... +280 °C High-temperature Zone 2: -70 ... +260 °C Low-temperature: -196 ... +100 °C on request Standard: -70 ... +180 °C |
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| Давление процесса: | -0.5 ... 16 bar (g) | ||
| Nominal pipe size: | 0.3 ... 1.8 m | ||
| Ambient temperature: | FLSE100 sender/receiver units: -40 ... +70 °C FLSE100 sender/receiver units: -50 ... +70 °C option MCUP control unit: -40 ... +60 °C reduced range for MCUP ATEX Zone 1, ATEX Zone 2 115/230 V AC and 19-inch version |
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| Ex-approvals IECEx: | FLSE100 sender/receiver units: Ex d [ia] IIC T4 Ga/Gb optional: temperature class T6; ex zone 0 for ultrasonic transducers |
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| Ex-approvals ATEX: | FLSE100 sender/receiver units: II 1/2 G Ex d [ia] IIC T4; II 1/2 G Ex de [ia] IIC T4 optional: temperature class T6; ex zone 0 for ultrasonic transducers MCUP control unit: II 2 G Ex de IIC T6; II 3 G Ex nA II T4 |
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| Ex-approvals USA / Canada: | FLSE100 sender/receiver units: CSA Class I, Division 1 Group B,C,D; Class I, Division 2 Group A,B,C,D; Class I, Zone 1/Zone 2 IIC T4 MCUP control unit: CSA Class I Division 2; Class I Zone 2 |
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| Electrical safety: | CE | ||
| Enclosure rating: | FLSE100 sender/receiver units (ATEX Zone 1): IP 65, IP 67 FLSE100 sender/receiver units (ATEX Zone 2): IP 65 FLSE100 sender/receiver units (CSA Class I): enclosure type 4, IP 65 MCUP control unit (19-inch version): IP 20 MCUP control unit (Ex zone 1): IP 66 MCUP control unit (Ex zone 2/Division 2): enclosure type 4, IP 66 MCUP control unit: IP 65 |
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| Analog outputs: | 1 output active: 0/2/4 ... 22 mA, 500 Ω according to NAMUR NE43; additional outputs if using I/O modules |
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| Analog inputs: | 2 inputs: 0 ... 20 mA additional inputs if using I/O modules |
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| Digital outputs: | 5 floating outputs (change-over contacts) additional outputs if using I/O modules |
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| Digital inputs: | 4 potential-free contacts additional inputs if using I/O modules |
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| Interfaces: | Ethernet (option) RS-232 RS-485 (option) USB 1.1 |
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| Bus protocol: | Ethernet TCP/IP (option) Foundation Fieldbus (on request) HART (option) Modbus (option) PROFIBUS DP (option) |
||
| Operation: | Via LC-display or software SOPAS ET | ||
| Device version: | Measuring probe version | ||
| System components: | Flange(s) with tube FLSE100 sender/receiver units MCUP control unit |
||
| Diagnostics functions: | Automatic check cycle for zero and span point Extended device diagnosis via SOPAS ET software |
||
The FLOWSIC100 Flare product family is characterized by an unique flow-optimized sensor design. This innovative design reduces flow noise and signal drift at very high gas velocities to a minimum. Modern signal processing and highly efficient transducers allow a high time resolution of the signal and therefore an accurate measurement, also at very low gas flow.
The FLOWSIC100 EX-S allows the integral measurement of the gas velocity across the total duct diameter. The standard configuration of the system consists of two sender/receiver units and the MCUP control unit. The MCUP is used for input and output of signals, for calculation of reference values (standardization), molecular weight, mass flow, for acquisition of gas volume as well as user-friendly LCD interface. The FLOWSIC100 EX-S is retractable under process conditions.
At a glance
| Highest measurement resolution and short response time |
| Innovative sensor design for very high gas velocities |
| Optimal signal transmission also at atmospheric pressure |
| Field repeatable check procedure of factory zero flow test |
| Integral measurement over whole pipe diameter |
| Perpendicular installation of sensors |
| Hermetically sealed transducers made of titanium or stainless steel |
| Explosion protection ATEX zone 1, 2, IECEx and CSA |
Your benefits
| Reliable process control by accurate measurement near to zero flow readings |
| High measurement availability also under emergency plant operation conditions with high gas velocities up to 120 m/s |
| Precise measurement results also under difficult flow conditions |
| Easy procedure for sensor installation at pipe |
| Securing optimal meter performance by continuous monitoring of meter function and extended field diagnostic capabilities |
| Cost saving by remote installation of control unit in safe area |
| System solution to serve three different flare measurements with a single control unit |
Fields of application
| Emission control as accounting for CO2 taxes |
| Detection of flare gas leakages |
| Controlling of steam injection in flare gas combustion |
| Reduction gas wastage |
| Accurate mass balance calculation and process optimization |
| Technical data | |||
| Measurement principle: | Ultrasonic transit time difference measurement | ||
| Measured values: | Gas velocity Gas temperature Gas volume and mass Mass flow Molecular weight Volumetric flow, a. c. Volumetric flow s. c. |
||
| Measuring ranges: | Gas velocity: 0.03 ... 120 m/s | ||
| Comment: | Measuring ranges depend on nominal pipe size and gas composition | ||
| Температура процесса: | High-temperature Zone 1: -70 ... +280 °C High-temperature Zone 2: -70 ... +260 °C Low-temperature: -196 ... +100 °C on request Standard: -70 ... +180 °C |
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| Давление процесса: | -0.5 ... 16 bar (g) | ||
| Nominal pipe size: | 0.1 ... 1.8 m | ||
| Ambient temperature: | FLSE100 sender/receiver units: -40 ... +70 °C FLSE100 sender/receiver units: -50 ... +70 °C option MCUP control unit: -40 ... +60 °C reduced range for MCUP ATEX Zone 1, ATEX Zone 2 115/230 V AC and 19-inch version |
||
| Ex-approvals IECEx: | FLSE100 sender/receiver units: IECEx Ex d [ia] IIC T4 Ga/Gb optional: temperature class T6; ex zone 0 for ultrasonic transducers |
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| Ex-approvals ATEX: | FLSE100 sender/receiver units: ATEX II 1/2 G Ex d [ia] IIC T4; ATEX II 1/2 G Ex de [ia] IIC T4 optional: temperature class T6; ex zone 0 for ultrasonic transducers MCUP control unit: ATEX II 2 G Ex de IIC T6; ATEX II 3 G Ex nA II T4 |
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| Ex-approvals USA / Canada: | FLSE100 sender/receiver units: CSA Class I, Division 1Group B,C,D; Class I, Division 2 Group A,B,C,D; Class I, Zone 1/Zone 2 IIC T4 MCUP control unit: CSA Class I Division 2; Class I Zone 2 |
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| Electrical safety: | CE | ||
| Enclosure rating: | FLSE100 sender/receiver units (ATEX Zone 1): IP 65, IP 67 FLSE100 sender/receiver units (ATEX Zone 2): IP 65 FLSE100 sender/receiver units (CSA Class I): enclosure type 4, IP 65 MCUP control unit (19-inch version): IP 20 MCUP control unit (Ex zone 1): IP 66 MCUP control unit (Ex zone 2/Division 2): enclosure type 4, IP 66 MCUP control unit: IP 65 |
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| Analog outputs: | 1 output active: 0/2/4 ... 22 mA, 500 Ω according to NAMUR NE43; additional outputs if using I/O modules |
||
| Analog inputs: | 2 inputs: 0 ... 20 mA additional inputs if using I/O modules |
||
| Digital outputs: | 5 floating outputs (change-over contacts) additional outputs if using I/O modules |
||
| Digital inputs: | 4 potential-free contacts additional inputs if using I/O modules |
||
| Interfaces: | Ethernet (option) RS-232 RS-485 (option) USB 1.1 |
||
| Bus protocol: | Ethernet TCP/IP (option) Foundation Fieldbus (on request) HART (option) Modbus (option) PROFIBUS DP (option) |
||
| Operation: | Via LC-display or software SOPAS ET | ||
| Device version: | Cross-duct version | ||
| System components: | Flange(s) with tube FLSE100 sender/receiver units MCUP control unit |
||
| Diagnostics functions: | Automatic check cycle for zero and span point Extended device diagnosis via SOPAS ET software |
||
The FLOWSIC100 Flare product family is characterized by an unique flow-optimized sensor design. This innovative design reduces flow noise and signal drift at very high gas velocities to a minimum. Modern signal processing and highly efficient transducers allow a high time resolution of the signal and therefore an accurate measurement, also at very low gas flow.
The standard configuration of the system consists of two sender/receiver units or a measuring probe and the MCUP control unit. The MCUP is used for input and output of signals, for calculation of reference values (standardization), molecular weight, mass flow, for acquisition of gas volume as well as user-friendly LCD interface.
At a glance
| Highest measurement resolution and short response time |
| Innovative sensor design for very high gas velocities |
| Optimal signal transmission also at atmospheric pressure |
| Remote installation of control unit up to 1,000 m away |
| Single and multipath meter configuration |
| Field repeatable check procedure of factory zero flow test |
| Check cycle for automatic self-diagnosis / signal optimization |
Your benefits
| Reliable process control by accurate measurement near to zero flow readings |
| High measurement availability also under emergency plant operation conditions with high gas velocities up to 120 m/s |
| Cost saving by remote installation of control unit in safe area |
| System solution to serve three different flare measurements with a single control unit |
| Cost saving by minimized installation using single probe version FLOWSIC100 EX-PR |
| Securing optimal meter performance by continuous monitoring of meter function and extended field diagnostic capabilities |
Fields of application
| Emission control as accounting for CO2 taxes |
| Detection of flare gas leakages |
| Controlling of steam injection in flare gas combustion |
| Control of gas wastage |
| Accurate mass balance calculation and process optimization |
| Technical data | |||
| Measured values: | Gas velocity, Gas temperature, Gas volume and mass, Mass flow, Molecular weight, Sound velocity, Volumetric flow, a. c., Volumetric flow s. c. | ||
| Measurement principle: | Ultrasonic transit time difference measurement | ||
| Measuring ranges: | Gas velocity: 0.03 ... 120 m/s | ||
| Comment: | Measuring ranges depend on nominal pipe size and gas composition | ||
| Температура процесса: | High-temperature Zone 1: -70 ... +280 °C High-temperature Zone 2: -70 ... +260 °C Standard: -70 ... +180 °C Low-temperature: -196 ... +100 °C not for FLOWSIC100 EX/EX-RE Zone 1 and Class I, Division 1 |
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| Давление процесса: | -0.5 ... 16 bar (g) | ||
| Nominal pipe size: | 8 ... 72 '' depending on gas composition and device version |
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| Ambient temperature: | Sensors, ignition group IIC T4: -40 ... +70 °C Sensors, ignition group IIC T6: -40 ... +55 °C MCUP control unit: -40 ... +60 °C reduced range for MCUP ATEX Zone 1, ATEX Zone 2 115/230 V AC and 19-inch version |
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| Ambient humidity: | ≤95 % relative humidity |
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| Ex-approvals IECEx: | FLOWSIC100 EX-PR, FLOWSIC100 Ex-S: Ex d [ia] IIC T4 optional: temperature class T6; ex zone 0 for ultrasonic transducers FLOWSIC100 EX/EX-RE: Ex d IIC T4 optional: temperature class T6 MCUP control unit: Ex de IIC T6 |
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| Ex-approvals ATEX: | FLOWSIC100 EX-PR, FLOWSIC100 Ex-S: II 1/2 G Ex d [ia] IIC T4, II 1/2 G Ex de [ia] IIC T4, II 3 G Ex nA IIC T4 Gc optional: temperature class T6; ex zone 0 for ultrasonic transducers FLOWSIC100 EX/EX-RE: II 2 G Ex d IIC T4; II 2 G Ex de IIC T4, II 3 G Ex nA IIC T4 Gc optional: temperature class T6 MCUP control unit: II 2 G Ex de IIC T6; II 3 G Ex nA II T4 |
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| Ex-approvals USA / Canada: | Sender/receiver units: Cl I, Div1 Group B, C, D T4; Ex/AEx d [ia] IIB + H2 T4; Cl I, Div2 Group A, B, C, D T4; Ex/AEx nA [ia] IIC T4 optional: temperature class T6 MCUP control unit: CSA Cl 1, Div2; Cl1, Zone 2 Group A, B, C, D T4; Ex/AEx nA IIC T4 |
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| Electrical safety: | CE | ||
| Enclosure rating: | FLSE100 sender/receiver units (ATEX Zone 1): IP 65, IP 67 FLSE100 sender/receiver units (ATEX Zone 2): IP 65 FLSE100 sender/receiver units (CSA Class I): enclosure type 6, IP 65/67, single seal MCUP control unit (19-inch version): IP 20 MCUP control unit (Ex zone 1): IP 66 MCUP control unit (Ex zone 2/Division 2): enclosure type 4, IP 66 MCUP control unit: IP 66 |
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| Analog outputs: | 1 output active: 0/2/4 ... 22 mA, 500 Ω according to NAMUR NE43; up to 7 outputs if using I/O modules (option) |
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| Analog inputs: | 2 inputs: 0 ... 20 mA , 0 ... 10 V not electrically isolated; additional inputs if using I/O modules (option) |
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| Digital outputs: | 5 potential-free outputs (change-over contacts): 48 V DC, 1 A 30 V DC, 1 A potential-free; for status signals; extendible by additional I/O modules |
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| Digital inputs: | 2 potential-free contacts |
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| Interfaces: | Digital transmitter interface (via optional interface module) RS-232 (service interface) RS-485 (only Ex-versions) Interface module (option) USB 1.1 (virtual COM port; service interface) |
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| Bus protocol: | Ethernet TCP/IP (via optional interface module) Foundation Fieldbus (via optional interface module) HART (via optional interface module) Modbus (via optional interface module) Modbus TCP (via optional interface module) PROFIBUS DP (via optional interface module) |
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| Operation: | Via LC-display or software SOPAS ET | ||
| Device version: | Cross-duct version Measuring probe version |
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| System components: | Flange(s) with tube FLSE100 sender/receiver units MCUP control unit |
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