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Gas massflow measuring device, FLOWSIC100 Flare

Главная » Каталог » SICK » Расходомеры газа » Gas massflow measuring device, FLOWSIC100 Flare
 
 

The FLOWSIC100 Flare product family is characterized by an unique flow-optimized sensor design. This innovative design reduces flow noise and signal drift at very high gas velocities to a minimum. Modern signal processing and highly efficient transducers allow a high time resolution of the signal and therefore an accurate measurement, also at very low gas flow. The type EX/EX-RE has a high acoustic power and is suited for measurements in large duct diameters up to 72" or for difficult gas compositions.

The standard configuration of the system consists of 2 sender/receiver units and the MCUP control unit. The MCUP is used for input and output of signals, for calculation of reference values (standardization), molecular weight, mass flow, for acquisition of gas volume as well as user-friendly LCD interface. The FLOWSIC100 EX-RE version is retractable under process conditions.

At a glance

  • Highest measurement resolution and short response time
  • Innovative sensor design for very high gas velocities
  • Optimal signal transmission also at atmospheric pressure
  • Field repeatable check procedure of factory zero flow test
  • High power transducers for cross-duct measurement at pipe sizes up to 72 inches
  • Hermetically sealed transducers made of titanium or stainless steel
  • Explosion protection ATEX zone 1, 2, IECEx and CSA

    Your benefits

  • Reliable process control by accurate measurement near to zero flow readings
  • High measurement availability also under emergency plant operation conditions with high gas velocities up to 120 m/s
  • Securing optimal meter performance by continuous monitoring of meter function and extended field diagnostic capabilities
  • Representative measuring results also at large pipe sizes
  • Highest availability of measurement also in difficult gas compositions with sound absorbing components (e.g. CO2)
  • Suitable for gases with high contamination rate (liquids, particles etc.)
  • Cost saving by remote installation of control unit in safe area
  • System solution to serve three different flare measurements with a single control unit

    Fields of application

  • Emission control as accounting for CO2 taxes
  • Detection of flare gas leakages
  • Controlling of steam injection in flare gas combustion
  • Control of gas wastage
  • Accurate mass balance calculation
    Technical data
    Measurement principle: Ultrasonic transit time difference measurement
    Measured values: Gas velocity
    Gas temperature
    Gas volume and mass
    Mass flow
    Molecular weight
    Volumetric flow, a. c.
    Volumetric flow s. c.
    Measuring ranges: Gas velocity: 0.03 ... 120 m/s
    Comment: Measuring ranges depend on nominal pipe size and gas composition
    Температура процесса: High-temperature Zone 1: -70 ... +280 °C
    High-temperature Zone 2: -70 ... +260 °C
    Low-temperature: -196 ... +100 °C
    on request
    Standard: -70 ... +180 °C
    Давление процесса: -0.5 ... 16 bar (g)
    Nominal pipe size: 0.1 ... 1.8 m
    Ambient temperature: FLSE100 sender/receiver units: -40 ... +70 °C
    FLSE100 sender/receiver units: -50 ... +70 °C
    option
    MCUP control unit: -40 ... +60 °C
    reduced range for MCUP ATEX Zone 1, ATEX Zone 2 115/230 V AC and 19-inch version
    Ex-approvals IECEx: FLSE100 sender/receiver units: Ex d IIC T4
    optional: temperature class T6; ex zone 0 for ultrasonic transducers
    Ex-approvals ATEX: FLSE100 sender/receiver units: II 2 G Ex d IIC T4; II 2 G Ex de IIC T4
    optional: temperature class T6; ex zone 0 for ultrasonic transducers
    FLSE100 sender/receiver units: II 3 G Ex nA II T4
    MCUP control unit: II 2 G Ex de IIC T6; II 3 G Ex nA II T4
    Ex-approvals USA / Canada: FLSE100 sender/receiver units: CSA Class I, Division 1 Group B,C,D; Class I, Division 2 Group A,B,C,D; Class I, Zone 1/Zone 2 IIC T4
    MCUP control unit: Class I Division 2; Class I Zone 2
    Electrical safety: CE
    Enclosure rating: FLSE100 sender/receiver units (ATEX Zone 1): IP 65, IP 67
    FLSE100 sender/receiver units (ATEX Zone 2): IP 65
    FLSE100 sender/receiver units (CSA Class I): enclosure type 6, IP 65/67, single seal
    MCUP control unit (19-inch version): IP 20
    MCUP control unit (Ex zone 1): IP 66
    MCUP control unit (Ex zone 2/Division 2): enclosure type 4, IP 66
    MCUP control unit: IP 65
    Analog outputs: 1 output active:
    0/2/4 ... 22 mA, 500 Ω
    according to NAMUR NE43; additional outputs if using I/O modules
    Analog inputs: 2 inputs:
    0 ... 20 mA
    additional inputs if using I/O modules
    Digital outputs: 5 floating outputs (change-over contacts)
    additional outputs if using I/O modules
    Digital inputs: 4 potential-free contacts
    additional inputs if using I/O modules
    Interfaces: Ethernet (option)
    RS-232
    RS-485 (option)
    USB 1.1
    Bus protocol: Ethernet TCP/IP (option)
    Foundation Fieldbus (on request)
    HART (option)
    Modbus (option)
    PROFIBUS DP (option)
    Operation: Via LC-display or software SOPAS ET
    Device version: Cross-duct version
    System components: Flange(s) with tube
    FLSE100 sender/receiver units
    MCUP control unit
    Diagnostics functions: Automatic check cycle for zero and span point
    Extended device diagnosis via SOPAS ET software
     

    The FLOWSIC100 Flare product family is characterized by an unique flow-optimized sensor design. This innovative design reduces flow noise and signal drift at very high gas velocities to a minimum. Modern signal processing and highly efficient transducers allow a high time resolution of the signal and therefore an accurate measurement, also at very low gas flow.

    The ultrasonic transducers of the FLOWSIC100 EX-PR are mounted on a measuring probe. Therefore, the sender/receiver unit can be installed with a single flange from one side. The standard configuration of the system consists of the measuring probe and the MCUP control unit. The MCUP is used for input and output of signals, for calculation of reference values (standardization), molecular weight, mass flow, for acquisition of gas volume as well as user-friendly LCD interface. The FLOWSIC100 EX-PR is retractable under process conditions.

    At a glance

  • Highest measurement resolution and short response time
  • Innovative sensor design for very high gas velocities
  • Optimal signal transmission also at atmospheric pressure
  • Field repeatable check procedure of factory zero flow test
  • Both ultrasonic sensors on a single probe - single-nozzle-installation
  • Hermetically sealed transducers made of titanium or stainless steel
  • Explosion protection ATEX zone 1, 2, IECEx and CSA

    Your benefits

  • Reliable process control by accurate measurement near to zero flow readings
  • High measurement availability also under emergency plant operation conditions with high gas velocities up to 90 m/s
  • Securing optimal meter performance by continuous monitoring of meter function and extended field diagnostic capabilities.
  • Minimized installation effort by single-nozzle-installation
  • Cost saving by remote installation of control unit in safe area
  • System solution to serve three different flare measurements with a single control unit

    Fields of application

  • Emission control as accounting for CO2 taxes
  • Detection of flare gas leakages
  • Controlling of steam injection in flare gas combustion
  • Control of gas wastage
  • Accurate mass balance calculation
    Technical data
    Measurement principle: Ultrasonic transit time difference measurement
    Measured values: Gas velocity
    Gas temperature
    Gas volume and mass
    Mass flow
    Molecular weight
    Volumetric flow, a. c.
    Volumetric flow s. c.
    Measuring ranges: Gas velocity: 0.03 ... 90 m/s
    Comment: Measuring ranges depend on gas composition
    Температура процесса: High-temperature Zone 1: -70 ... +280 °C
    High-temperature Zone 2: -70 ... +260 °C
    Low-temperature: -196 ... +100 °C
    on request
    Standard: -70 ... +180 °C
    Давление процесса: -0.5 ... 16 bar (g)
    Nominal pipe size: 0.3 ... 1.8 m
    Ambient temperature: FLSE100 sender/receiver units: -40 ... +70 °C
    FLSE100 sender/receiver units: -50 ... +70 °C
    option
    MCUP control unit: -40 ... +60 °C
    reduced range for MCUP ATEX Zone 1, ATEX Zone 2 115/230 V AC and 19-inch version
    Ex-approvals IECEx: FLSE100 sender/receiver units: Ex d [ia] IIC T4 Ga/Gb
    optional: temperature class T6; ex zone 0 for ultrasonic transducers
    Ex-approvals ATEX: FLSE100 sender/receiver units: II 1/2 G Ex d [ia] IIC T4; II 1/2 G Ex de [ia] IIC T4
    optional: temperature class T6; ex zone 0 for ultrasonic transducers
    MCUP control unit: II 2 G Ex de IIC T6; II 3 G Ex nA II T4
    Ex-approvals USA / Canada: FLSE100 sender/receiver units: CSA Class I, Division 1 Group B,C,D; Class I, Division 2 Group A,B,C,D; Class I, Zone 1/Zone 2 IIC T4
    MCUP control unit: CSA Class I Division 2; Class I Zone 2
    Electrical safety: CE
    Enclosure rating: FLSE100 sender/receiver units (ATEX Zone 1): IP 65, IP 67
    FLSE100 sender/receiver units (ATEX Zone 2): IP 65
    FLSE100 sender/receiver units (CSA Class I): enclosure type 4, IP 65
    MCUP control unit (19-inch version): IP 20
    MCUP control unit (Ex zone 1): IP 66
    MCUP control unit (Ex zone 2/Division 2): enclosure type 4, IP 66
    MCUP control unit: IP 65
    Analog outputs: 1 output active:
    0/2/4 ... 22 mA, 500 Ω
    according to NAMUR NE43; additional outputs if using I/O modules
    Analog inputs: 2 inputs:
    0 ... 20 mA
    additional inputs if using I/O modules
    Digital outputs: 5 floating outputs (change-over contacts)
    additional outputs if using I/O modules
    Digital inputs: 4 potential-free contacts
    additional inputs if using I/O modules
    Interfaces: Ethernet (option)
    RS-232
    RS-485 (option)
    USB 1.1
    Bus protocol: Ethernet TCP/IP (option)
    Foundation Fieldbus (on request)
    HART (option)
    Modbus (option)
    PROFIBUS DP (option)
    Operation: Via LC-display or software SOPAS ET
    Device version: Measuring probe version
    System components: Flange(s) with tube
    FLSE100 sender/receiver units
    MCUP control unit
    Diagnostics functions: Automatic check cycle for zero and span point
    Extended device diagnosis via SOPAS ET software
     

    The FLOWSIC100 Flare product family is characterized by an unique flow-optimized sensor design. This innovative design reduces flow noise and signal drift at very high gas velocities to a minimum. Modern signal processing and highly efficient transducers allow a high time resolution of the signal and therefore an accurate measurement, also at very low gas flow.

    The FLOWSIC100 EX-S allows the integral measurement of the gas velocity across the total duct diameter. The standard configuration of the system consists of two sender/receiver units and the MCUP control unit. The MCUP is used for input and output of signals, for calculation of reference values (standardization), molecular weight, mass flow, for acquisition of gas volume as well as user-friendly LCD interface. The FLOWSIC100 EX-S is retractable under process conditions.

    At a glance

  • Highest measurement resolution and short response time
  • Innovative sensor design for very high gas velocities
  • Optimal signal transmission also at atmospheric pressure
  • Field repeatable check procedure of factory zero flow test
  • Integral measurement over whole pipe diameter
  • Perpendicular installation of sensors
  • Hermetically sealed transducers made of titanium or stainless steel
  • Explosion protection ATEX zone 1, 2, IECEx and CSA

    Your benefits

  • Reliable process control by accurate measurement near to zero flow readings
  • High measurement availability also under emergency plant operation conditions with high gas velocities up to 120 m/s
  • Precise measurement results also under difficult flow conditions
  • Easy procedure for sensor installation at pipe
  • Securing optimal meter performance by continuous monitoring of meter function and extended field diagnostic capabilities
  • Cost saving by remote installation of control unit in safe area
  • System solution to serve three different flare measurements with a single control unit

    Fields of application

  • Emission control as accounting for CO2 taxes
  • Detection of flare gas leakages
  • Controlling of steam injection in flare gas combustion
  • Reduction gas wastage
  • Accurate mass balance calculation and process optimization
    Technical data
    Measurement principle: Ultrasonic transit time difference measurement
    Measured values: Gas velocity
    Gas temperature
    Gas volume and mass
    Mass flow
    Molecular weight
    Volumetric flow, a. c.
    Volumetric flow s. c.
    Measuring ranges: Gas velocity: 0.03 ... 120 m/s
    Comment: Measuring ranges depend on nominal pipe size and gas composition
    Температура процесса: High-temperature Zone 1: -70 ... +280 °C
    High-temperature Zone 2: -70 ... +260 °C
    Low-temperature: -196 ... +100 °C
    on request
    Standard: -70 ... +180 °C
    Давление процесса: -0.5 ... 16 bar (g)
    Nominal pipe size: 0.1 ... 1.8 m
    Ambient temperature: FLSE100 sender/receiver units: -40 ... +70 °C
    FLSE100 sender/receiver units: -50 ... +70 °C
    option
    MCUP control unit: -40 ... +60 °C
    reduced range for MCUP ATEX Zone 1, ATEX Zone 2 115/230 V AC and 19-inch version
    Ex-approvals IECEx: FLSE100 sender/receiver units: IECEx Ex d [ia] IIC T4 Ga/Gb
    optional: temperature class T6; ex zone 0 for ultrasonic transducers
    Ex-approvals ATEX: FLSE100 sender/receiver units: ATEX II 1/2 G Ex d [ia] IIC T4; ATEX II 1/2 G Ex de [ia] IIC T4
    optional: temperature class T6; ex zone 0 for ultrasonic transducers
    MCUP control unit: ATEX II 2 G Ex de IIC T6; ATEX II 3 G Ex nA II T4
    Ex-approvals USA / Canada: FLSE100 sender/receiver units: CSA Class I, Division 1Group B,C,D; Class I, Division 2 Group A,B,C,D; Class I, Zone 1/Zone 2 IIC T4
    MCUP control unit: CSA Class I Division 2; Class I Zone 2
    Electrical safety: CE
    Enclosure rating: FLSE100 sender/receiver units (ATEX Zone 1): IP 65, IP 67
    FLSE100 sender/receiver units (ATEX Zone 2): IP 65
    FLSE100 sender/receiver units (CSA Class I): enclosure type 4, IP 65
    MCUP control unit (19-inch version): IP 20
    MCUP control unit (Ex zone 1): IP 66
    MCUP control unit (Ex zone 2/Division 2): enclosure type 4, IP 66
    MCUP control unit: IP 65
    Analog outputs: 1 output active:
    0/2/4 ... 22 mA, 500 Ω
    according to NAMUR NE43; additional outputs if using I/O modules
    Analog inputs: 2 inputs:
    0 ... 20 mA
    additional inputs if using I/O modules
    Digital outputs: 5 floating outputs (change-over contacts)
    additional outputs if using I/O modules
    Digital inputs: 4 potential-free contacts
    additional inputs if using I/O modules
    Interfaces: Ethernet (option)
    RS-232
    RS-485 (option)
    USB 1.1
    Bus protocol: Ethernet TCP/IP (option)
    Foundation Fieldbus (on request)
    HART (option)
    Modbus (option)
    PROFIBUS DP (option)
    Operation: Via LC-display or software SOPAS ET
    Device version: Cross-duct version
    System components: Flange(s) with tube
    FLSE100 sender/receiver units
    MCUP control unit
    Diagnostics functions: Automatic check cycle for zero and span point
    Extended device diagnosis via SOPAS ET software
     

    The FLOWSIC100 Flare product family is characterized by an unique flow-optimized sensor design. This innovative design reduces flow noise and signal drift at very high gas velocities to a minimum. Modern signal processing and highly efficient transducers allow a high time resolution of the signal and therefore an accurate measurement, also at very low gas flow.

    The standard configuration of the system consists of two sender/receiver units or a measuring probe and the MCUP control unit. The MCUP is used for input and output of signals, for calculation of reference values (standardization), molecular weight, mass flow, for acquisition of gas volume as well as user-friendly LCD interface.

    At a glance

  • Highest measurement resolution and short response time
  • Innovative sensor design for very high gas velocities
  • Optimal signal transmission also at atmospheric pressure
  • Remote installation of control unit up to 1,000 m away
  • Single and multipath meter configuration
  • Field repeatable check procedure of factory zero flow test
  • Check cycle for automatic self-diagnosis / signal optimization

    Your benefits

  • Reliable process control by accurate measurement near to zero flow readings
  • High measurement availability also under emergency plant operation conditions with high gas velocities up to 120 m/s
  • Cost saving by remote installation of control unit in safe area
  • System solution to serve three different flare measurements with a single control unit
  • Cost saving by minimized installation using single probe version FLOWSIC100 EX-PR
  • Securing optimal meter performance by continuous monitoring of meter function and extended field diagnostic capabilities

    Fields of application

  • Emission control as accounting for CO2 taxes
  • Detection of flare gas leakages
  • Controlling of steam injection in flare gas combustion
  • Control of gas wastage
  • Accurate mass balance calculation and process optimization
    Technical data
    Measured values: Gas velocity, Gas temperature, Gas volume and mass, Mass flow, Molecular weight, Sound velocity, Volumetric flow, a. c., Volumetric flow s. c.
    Measurement principle: Ultrasonic transit time difference measurement
    Measuring ranges: Gas velocity: 0.03 ... 120 m/s
    Comment: Measuring ranges depend on nominal pipe size and gas composition
    Температура процесса: High-temperature Zone 1: -70 ... +280 °C
    High-temperature Zone 2: -70 ... +260 °C
    Standard: -70 ... +180 °C
    Low-temperature: -196 ... +100 °C
    not for FLOWSIC100 EX/EX-RE Zone 1 and Class I, Division 1
    Давление процесса: -0.5 ... 16 bar (g)
    Nominal pipe size: 8 ... 72 ''
    depending on gas composition and device version
    Ambient temperature: Sensors, ignition group IIC T4: -40 ... +70 °C
    Sensors, ignition group IIC T6: -40 ... +55 °C
    MCUP control unit: -40 ... +60 °C
    reduced range for MCUP ATEX Zone 1, ATEX Zone 2 115/230 V AC and 19-inch version
    Ambient humidity: ≤95 %
    relative humidity
    Ex-approvals IECEx: FLOWSIC100 EX-PR, FLOWSIC100 Ex-S: Ex d [ia] IIC T4
    optional: temperature class T6; ex zone 0 for ultrasonic transducers
    FLOWSIC100 EX/EX-RE: Ex d IIC T4
    optional: temperature class T6
    MCUP control unit: Ex de IIC T6
    Ex-approvals ATEX: FLOWSIC100 EX-PR, FLOWSIC100 Ex-S: II 1/2 G Ex d [ia] IIC T4, II 1/2 G Ex de [ia] IIC T4, II 3 G Ex nA IIC T4 Gc
    optional: temperature class T6; ex zone 0 for ultrasonic transducers
    FLOWSIC100 EX/EX-RE: II 2 G Ex d IIC T4; II 2 G Ex de IIC T4, II 3 G Ex nA IIC T4 Gc
    optional: temperature class T6
    MCUP control unit: II 2 G Ex de IIC T6; II 3 G Ex nA II T4
    Ex-approvals USA / Canada: Sender/receiver units: Cl I, Div1 Group B, C, D T4; Ex/AEx d [ia] IIB + H2 T4; Cl I, Div2 Group A, B, C, D T4; Ex/AEx nA [ia] IIC T4
    optional: temperature class T6
    MCUP control unit: CSA Cl 1, Div2; Cl1, Zone 2 Group A, B, C, D T4; Ex/AEx nA IIC T4
    Electrical safety: CE
    Enclosure rating: FLSE100 sender/receiver units (ATEX Zone 1): IP 65, IP 67
    FLSE100 sender/receiver units (ATEX Zone 2): IP 65
    FLSE100 sender/receiver units (CSA Class I): enclosure type 6, IP 65/67, single seal
    MCUP control unit (19-inch version): IP 20
    MCUP control unit (Ex zone 1): IP 66
    MCUP control unit (Ex zone 2/Division 2): enclosure type 4, IP 66
    MCUP control unit: IP 66
    Analog outputs: 1 output active:
    0/2/4 ... 22 mA, 500 Ω
    according to NAMUR NE43; up to 7 outputs if using I/O modules (option)
    Analog inputs: 2 inputs:
    0 ... 20 mA , 0 ... 10 V
    not electrically isolated; additional inputs if using I/O modules (option)
    Digital outputs: 5 potential-free outputs (change-over contacts):
    48 V DC, 1 A 30 V DC, 1 A
    potential-free; for status signals; extendible by additional I/O modules
    Digital inputs: 2 potential-free contacts
    Interfaces: Digital transmitter interface (via optional interface module)
    RS-232 (service interface)
    RS-485 (only Ex-versions)
    Interface module (option)
    USB 1.1 (virtual COM port; service interface)
    Bus protocol: Ethernet TCP/IP (via optional interface module)
    Foundation Fieldbus (via optional interface module)
    HART (via optional interface module)
    Modbus (via optional interface module)
    Modbus TCP (via optional interface module)
    PROFIBUS DP (via optional interface module)
    Operation: Via LC-display or software SOPAS ET
    Device version: Cross-duct version
    Measuring probe version
    System components: Flange(s) with tube
    FLSE100 sender/receiver units
    MCUP control unit
     
     

     
     
     
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