Process gas monitoring at the kiln inlet is not a task for the average gas analyzer system. Gas sampling is already very challenging because of high temperatures and high dust loads. The SCP3000 high temperature gas sampling probe with its water-cooled probe and a highly efficient self-cleaning function is a reliable solution for gas sampling at the kiln inlet. The SCP3000 is also equipped with a rotating unit which shakes-off dust deposits on the probe surface in regular intervals and thus prevents backing. The SCP3000 is designed as a modular system. This enables plant specific modifications and allows the system to meet different requirements.
At a glance
For gas temperatures up to 1400 °C |
For very high dust loads up to 2000 g/m3 |
Effective shock blower prevents blockage on probe inlet |
Rotating unit prevents backing of deposits on probe surface |
Self-test functions to protect components against power, coolant or compressed air malfunction |
Pneumatic or electric retraction of the probe in case of power, coolant or compressed air malfunction |
Your benefits
Minimum installation requirements due to modular design |
Reduced maintenance costs: up to 100 hours per year due to automatic purging and cleaning of probe and filter |
Automatic monitoring and remote control functions of the complete system via PLC |
Comfortable touch screen with intuitive menus for easy use |
High operational availability and functional reliability due to anti-stick and back-purging system |
Secure operation due to self-test functions and emergency retraction of the probe |
Approved system for harsh process conditions |
Fields of application
Gas sampling at the kiln inlet for process gas analysis in cement industry |
Technical data | |||
Температура процесса: | ≤+1,400 °C | ||
Dust load: | ≤2,000 g/m3 | ||
Ambient temperature: | -20 ... +55 °C | ||
Conformities: | EN 60204-1 | ||
Electrical safety: | CE | ||
Enclosure rating: | Rotation drive: IP 44 | ||
Analog outputs: | 18 outputs: 0/4 ... 22 mA, 500 Ω max. number of outputs depending on control unit |
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Analog inputs: | 18 inputs: 4 ... 20 mA, 100 Ω max. number of inputs depending on control unit |
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Digital outputs: | 28 outputs: 24 V DC, 0.5 A 48 V DC, 1 A max. number of outputs depending on control unit |
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Digital inputs: | 38 potential-free contacts max. number of inputs depending on control unit |
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Interfaces: | Ethernet RS-232 (option) RS-485 (option) |
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Bus protocol: | DF1 DH485 Modbus PROFINET IO |
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Operation: | Via Siemens or Allen-Bradley control unit Via on-site operating unit |
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Device version: | Probe length 3.0 m, 3.5 m or 4.0 m Control unit SIMATIC or Allen-Bradley |
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System components: | SCP3000-F heated filter unit Rotation drive Shock blower Pneumatic emergency retraction drive Purgable sampling probe Control and supply unit Retraction unit Sealing box Water/water or air/water cooling unit |