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Analyzer system with hot measurement technology, MCS100E HW

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The MCS100E HW is an analyzer system for extractive measurement of up to 8 IR-active gas compounds. It can be supplemented with oxygen and total hydrocarbon analyzers. From probe sampling to cell, all components that are in contact with the sample gas are heated above dew point and thus protected from corrosion. This hot measurement technique allows the measurement of water soluble components HCl and NH3.

At a glance

  • Extractive measurement of up to 8 IR-active gas compounds
  • Additional oxygen and total hydrocarbon analyzers as an option
  • Gas paths completely heated
  • Test gas supply at the gas sampling probe or at the analyzer
  • Back-purging of gas sampling probe for cleaning of filters
  • Fast sample gas exchange for minimizing adsorption and desorption effects
  • Automated sample point switching

    Your benefits

  • Measurement of several gas components with one analyzer
  • Heated gas paths enables measurement of difficult gases like HCl and NH3
  • Long maintenance intervals (typically 6 months) due to self monitoring of the analyzer
  • Selective measurement of NO and NO2 - no converter required
  • QAL3 drift test according to EN 14181 with internal calibration filter wheel - no test gas required

    Fields of application

  • Emission monitoring of waste incineration plants
  • Monitoring of combustion plants with secondary fuels
  • Flue gas monitoring in cement plants
  • Emission monitoring of refineries
  • Emission monitoring of heavy oil fired diesel engines
    Technical data
    Analyzer: MCS100E
    Measurement principles: Gas filter correlation, Interference filter correlation, Zirconium dioxide sensor
    Measured values: CH4, CO, CO2, H2O, HCl, N2O, NH3, NO, NO2, O2, SO2
    Performance-tested measurands: CO, CO2, H2O, HCl, NH3, NO, O2, SO2
    Max. number of measurands: 8
    Measuring ranges: CH4: 0 ... 70 ppm / 0 ... 1,400 ppm
    CO: 0 ... 60 ppm / 0 ... 2,000 ppm
    CO2: 0 ... 25 Vol.-% / 0 ... 100 Vol.-%
    H2O: 0 ... 1 Vol.-% / 0 ... 40 Vol.-%
    HCl: 0 ... 10 ppm / 0 ... 1,900 ppm
    N2O: 0 ... 50 ppm / 0 ... 1,000 ppm
    NH3: 0 ... 30 ppm / 0 ... 660 ppm
    NO: 0 ... 150 ppm / 0 ... 1,900 mg/m3
    NO2: 0 ... 50 ppm / 0 ... 500 ppm
    O2: 0 ... 1 Vol.-% / 0 ... 21 Vol.-%
    SO2: 0 ... 25 ppm / 0 ... 5,000 ppm
    Comment: Other measuring ranges and components on request, Measuring ranges depend on application and device version
    Gas flow rate: 200 ... 1,000 l/h
    depending on application
    Температура процесса: Inlet analyzer system: 0 ... +220 °C
    Process: 0 ... +1,300 °C
    Давление процесса: 900 ... 1,100 hPa
    atmospheric
    Ambient temperature: +5 ... +35 °C
    With cooling device: +5 ... +50 °C
    Ambient pressure: 900 ... 1,100 hPa
    atmospheric
    Conformities: 2000/76/EC
    2001/80/EC
    EN 14181
    EN 15267
    GOST
    MCERTS
    U.S. EPA compliant
    Approved for plants requiring approval
    Electrical safety: CE
    Enclosure rating: IP 43
    Analog outputs: 4 outputs:
    0/4 ... 20 mA, 500 Ω
    max. 64 outputs with opto box via optical fibre possible
    Analog inputs: 4 inputs:
    0/4 ... 20 mA
    max. 64 inputs with opto box via optical fibre possible
    Digital outputs: 12 outputs:
    40 V, 1 A
    max. 64 outputs with opto box via optical fibre possible
    Digital inputs: 4 inputs:
    50 V AC, 4 A 24 V DC, 4 A
    max. 64 inputs with opto box via optical fibre possible
    Interfaces: Modem, analog
    additional interfaces on request
    RS-232
    RS-485
    Bus protocol: Modbus
    additional buses on request
    Operation: Sequence programs can be programmed as required, Via integrated operating unit, Two operating levels, one password-protected
    System components: MCS100E analyzer
    Analyzer cabinet
    Sampling probe
    Sample gas line
    Sample gas pump
    Test functions: Automatic check cycle for zero and span point
    Internal calibration filter for QAL3 drift check without test gas (option)
     
     

     
     
     
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